Refurbish The Truck

The first step in the process is to refurbish the Humvee to ensure it’s in optimal condition before armor is added. This involves inspecting the vehicle’s mechanical components, such as the engine, transmission, suspension, and electrical systems. Any damaged or worn-out parts are replaced or repaired. The vehicle's body is also checked for structural integrity and cleaned to prepare it for the addition of armor.

Fabricate Armor

After assessing the vehicle, pre-cut armor parts are gathered. These include ballistic steel plates, composite materials, and armor components such as door panels, roof plates, and underbody protection. Pre-cutting the armor parts ensures precision, faster installation, and reduces the overall time needed for mounting the armor. The materials used are selected based on the required level of protection, whether it's against small arms fire, explosives, or armor-piercing rounds.

Paint Armor

Once the armor parts are prepped, they undergo powder coating and painting. The powder coating process ensures that the armor is resistant to corrosion, harsh environmental conditions, and wear over time. After powder coating, the armor is painted to match the vehicle’s exterior color or military camouflage patterns, offering both functional protection and aesthetic alignment with military standards.

Mount Armor

his step involves attaching the pre-cut armor pieces to the Humvee’s frame. The armor is mounted using high-strength welding, bolting, or a combination of both, depending on the type of armor and the vehicle's structure. Special attention is given to areas most vulnerable to threats, such as doors, windows, undercarriage, and turret areas. The goal is to ensure a secure fit that maintains the vehicle's integrity while offering maximum protection.

Install Wire & Controls

Once the armor is mounted, the final step involves integrating the vehicle's systems, including turret controls and communication systems. Wiring for the turret control systems, which enable the operation of weaponry or surveillance equipment, is routed through the vehicle in secure, armor-protected channels. Additionally, wiring for radio systems is installed to ensure seamless communication during operations. This step ensures the Humvee remains fully functional, with all electronic systems